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| PM52AUBW060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Active Filter IPM 20 Amperes/600 Volts A B D G 2120 1918 1716 F F F E G 151413121110 9 8 7 6 S Q H C JK R T Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. The New Active Filter Intelligent Power Module (AFIPM) includes protection circuitry for the IGBT. Features: Variable DC Output Voltage Control Function S 1 M L Y N Z Y 2 3 4 5 Q Soft Start Function P W X V U Protection Logic - Output Voltage Repression - Output Over Voltage - Under Voltage Lockout - Over Temperature - Short Circuit Current Applications: Front End for Pulse Amplitude Modulation (PAM) Motor Control PFC (Power Factor Correction) Ordering Information: Use complete type name PM52AUBW060 Terminal Code 1 2 3 4 5 6 7 8 9 10 11 P2 L N2 P1 N1 GND FO VSIG CAOUT VCTRL NC 12 13 14 15 16 17 18 19 20 21 TEST On/Off VD NC NC NC NC NC NC VO Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M Inches 2.870.04 2.560.02 2.09 0.38 1.80.02 0.20 0.10 0.18 0.95 0.63 0.48 0.400.01 Millimeters 73.01.0 65.00.5 53.0 9.64 45.720.5 5.08 2.54 4.5 24.0 16.0 12.18 10.160.3 Dimensions N P Q R S T U V W X Y Z Inches 1.600.02 0.160.02 0.02 1.98 0.10 0.77 0.630.04 0.310.02 0.14 0.04 0.06 2.09 Millimeters 40.640.5 4.10.5 0.6 50.4 2.5 19.5 16.01.0 8.00.5 3.5 1.0 1.5 53.0 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM52AUBW060 IntellimodTM Module Active Filter IPM 20 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25 C unless otherwise specified Characteristics Junction Temperature Storage Temperature Case Operating Temperature (Note 1) Mounting Torque M4 Mounting Screws Module Weight (Typical) Output Voltage Isolation Voltage, AC 1 Minute, 60Hz Sinusoidal Symbol Tj Tstg TC - - VO VRMS PM52AUBW060 -20 to 125 -40 to 125 -20 to 100 13 50 370 2500 Units C C C in-lb Grams Volts Volts Control Sector Supply Voltage (Applied between VD-GND) Control Voltage (Applied between Vctrl-GND) ON / OFF Signal Voltage VD Vctrl Von/off 20 0 ~ VD 0 ~ VD Volts Volts Volts IGBT Sector Supply Voltage (Applied between P1-N1) Surge Supply Voltage (Applied between P1-N1, Surge Value, Non-operating) Surge Output Voltage (Applied between P2-N2, Surge Value, Non-operating) Collector-Emitter Voltage Repetitive Peak Reverse Voltage Input Current (100% Load, TC 90C, Vi = 100 ~ 200, VO = 300V) Input Current (125% Load, TC 90C, Vi = 100 ~ 200, VO = 300V, Non-repetitive) I2t for Fusing (1 msec of Surge Current) Load (Vi = 100V) Load (Vi = 200V) Note 1: Tc Measurement Point 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 Vi VCC(surge) VO(surge) VCES VRRM Ii Ii(over load) I2t 255 500 500 600 600 20 25 120 2.0 4.0 VRMS Volts Volts Volts Volts ARMS ARMS A2s kW kW 1 2 3 4 5 TC 2 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM52AUBW060 IntellimodTM Module Active Filter IPM 20 Amperes/600 Volts Electrical Characteristics, Tj = 25 C unless otherwise specified Characteristics Output Voltage Adjust (1) Output Voltage Adjust (2) Output Voltage Adjust (3) Output Voltage Stability vs Input Voltage (1-1) Symbol VO VO VO Test Conditions Vi = 100V, LR = 400, Vsig = 1.38V Vi = 100V, LR = 400, Vsig = 2.08V Vi = 100V, LR = 400, Vsig = 3.26V VO = 300V, LR = 400 VO(Vi = 90V) - VO(Vi = 100V) VO(Vi = 100V) VO(Vi = 110V) - VO(Vi = 100V) VO(Vi = 100V) x 100% x 100% Min. 353 293 193 Typ. 360 300 200 Max. 367 307 207 Units Volts Volts Volts -1 - +1 % (1-2) Output Voltage Stability vs Load (2) Output Voltage Stability vs Ambient Temperature (3-1) -1 - +1 % Vi = 100V, VO = 300V VO(Load = 400) - VO(Load = 48) VO(Load = 48) x 100% 0 - +6 % Vi = 100V, VO = 300V, LR = 400 VO(Ta = -20C) - VO(Ta = +25C) VO(Ta = +25C) VO(Ta = +100C) - VO(Ta = +25C) VO(Ta = +25C) x 100% x 100% -3 - 0 % (3-2) Rise Time Over Shoot Voltage 0 - - - - - +3 100 30 % ms Volts Vi = 100V, VO = 300V, LR = 48 Vi = 100V, VO = 300V, LR = 400, L1 = 1mH cos Vi = 100V, VO = 300V, LR = 400 Power Factor 0.99 0.995 1.0 Internal Function Block Diagram Noise Filter Vi S Ll DB1 R Ci + - CO C O L P2 Load Vo Note 1: When applying 200V class input voltage, please use In-rush current limitter S and R for stable and safe operation. Note 2: Selection of Rv: When applying 200V class Input Voltage, please use 270k, 0.25W. When applying 100V input voltage please use Rv = 0 (short). Note 3: Please make sure to short between VO and P2 terminals for stable and safe operation. Rv Nl Control Circuit Pl Multiplx IGBT OC Protection Output Voltage Negative Feedback Output O/V Protection N2 VCTRL VSIG Buffer for VCTRL VD = 15V VD + On/ Off - 10 F VAOUT Drive Circuit Comparator Input Current Negative Feedback OT Oscillator Control Power Supply UV Protection Open Collector Fault Out FO N.C. N.C. GND 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM52AUBW060 IntellimodTM Module Active Filter IPM 20 Amperes/600 Volts Control Sector Supply Voltage Circuit Current (Active) Circuit Current Input ON Threshold Voltage Input OFF Threshold Voltage Switching Frequency Supply Circuit Under Voltage Protection VD ID ID Vth(on) Vth(off) fSW UV UVR Vctrl Current Output Voltage Protection Ictrl OV1 OV1R Over Voltage Protection Short Circuit Current Trip Level Over Temperature Protection OV2 SC OT OTR Fault Output Voltage VFOH VFOL Trip Level (Note 2) Reset Level (Note 2) VO = 300V, VD = 15V, Vctrl = 1.04V Trip Level (Note 2) Reset Level (Note 2) Trip Level (Note 2) Trip Level (Note 2) Trip Level (Note 2) Reset Level (Note 2) IFOL 20A (Non-operating) IFOL 10mA (Operating) Applied between VD-GND 13.5 - - - 1.9 18 11.5 12.0 - VO+10 OV1-9 400 - 100 - 4.5 - 15 25 13 2.75 2.45 20 12.0 12.5 -0.31 VO+20 OV1-7 415 150 110 90 - - 16.5 30 - 3.3 - 22 12.5 13.0 - VO+30 OV1-5 430 - 120 - - 1.0 Volts mA mA Volts Volts kHz Volts Volts mA Volts Volts Volts A C C Volts Volts Note 2: Fault output is given when the internal UV protection (Auto-reset) Fault output is not given when the internal OV1 protection (Auto-reset) Fault output is given when the internal OV2 protection (Reset when ON/OFF [terminal 13] is low) Fault output is given when the internal SC protection (Reset when ON/OFF [terminal 13] is low) Fault output is given when the internal OT protection (Auto-reset) 4 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM52AUBW060 IntellimodTM Module Active Filter IPM 20 Amperes/600 Volts Electrical Characteristics, (Tj = 25C, VD = 15V, L1 = 1mH, CO = 1mF unless otherwise noted) Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Sector Inductive Load Switching Times tC(on) tC(off) trr Collector-Emitter Saturation Voltage Diode Forward Voltage Collector-Emitter Cutoff Current Repetitive Peak Reverse Current Reverse Recovery Current VCE(sat) VEC ICES IRRM Irr VCE = 300V, ICE = 30A, Tj = 125C VCE = 300V, IF = 30A, Tj = 125C ICE = 50A IE = 50A VCE = 600V VRRM = 600V VCE = 300V, ICE = 30A - - - - - - - - 0.07 0.24 0.07 1.8 2.1 - - 45 - - - 2.4 2.6 1.0 1.0 - S S S Volts Volts mA mA A Thermal Characteristics Characteristic Junction to Case Thermal Resistance Symbol Rth(j-c) Rth(j-c) Contact Thermal Resistance Rth(c-f) Condition IGBT FWDi Case to Fin Per Module, Thermal Grease Applied Min. - - - Typ. - - - Max. 0.94 1.15 0.09 Units C/Watt C/Watt C/Watt Recommended Conditions for Use Characteristic Supply Voltage Symbol Vi VD Input Current Output Voltage Load Reactor Input Capacitor Output Capacitor L Ci CO CO' Ii VO Vi = 100V, VO = 300V Condition Applied between P1-N1 Applied between VD-GND Min. 90 13.5 - 170 100 - - 1000 - Typ. - 15 - 300 - 1 3.3 - 3.3 Max. 255 16.5 20 350 2000 - - - - Units Vrms Volts Arms Volts Watts mF F F F 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM52AUBW060 IntellimodTM Module Active Filter IPM 20 Amperes/600 Volts Circuit of Terminal Vctrl P2 VO P2 VO VD PWM VD A/F IPM Vctrl Recommended Value GND A/F IPM 10F Vctrl VAOUT Vsig - + GND AC Input Voltage and Control Signal Timing Chart Power-ON Power-OFF AC Input Voltage Vi 0V Control Voltage VD 0V ON ON/OFF OFF Vsig 4.5V 0V Please apply the POWER-ON/OFF signals as described in the above timing chart. And please apply to adjust the PAM control signal (Vsig) after turning on the ON/OFF switch. AC Input Waveforms without A/F IPM AC Input Waveform with A/F IPM I V 6 |
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